Last Saturday, I stopped by Vendetta Cycles--builders of handcrafted, lugged steel bikes. You may remember them from my NAHBS, Part 2 post. It was great to talk to Garrett and Conor--the duo behind the marque--to get their thoughts on frame building and also to hear how their engineering background affects their frames--Conor has a degree in Metallurgical Engineering and Garrett's is in Mechanical Engineering. (All images courtesy of Vendetta)
Vendetta's customers come from all aspects of cycling, from riders who are looking for all day comfort, to smaller female racers who can't find the right fit from an off the shelf frame and everything in between. One thing that they all have in common is knowing what they want from their frame and a willingness to wait in order to get it just right (Vendetta's wait list is now approximately 6-9 months).
They build one bike at a time. When it's your frame they are working on, you know it'll have their undivided attention.
Every frame is as unique as the riders, with the geometry, tubing type and butting adjusted to fit the desired ride. One example they talked about was fitting a smaller female racer who couldn't get the right feel out of an off the shelf frame. The culprit was toe overlap--a common issue on smaller frames. For liability reasons, larger manufacturers try and minimize how much the front wheel can hit the rider's foot when turned leading to more relaxed head tube angles. This racer was a very experienced rider, so toe overlap was something that she was willing to live with in order to get the angles just right. Vendetta is able to really communicate with their customers and get to the heart of what their customers are looking for--and build the frame to suit.
Communication is key. Vendetta works hard to keep their customers in the loop and make sure that they are getting the frame that they want. Not only does Vendetta try and find out what you want in a bike, but also what other interests do you have. Do you like cars or watches? That might be relevant when it comes time to pick a finish or lug pattern.
Sometimes, their customers will bring in the bike they are using and point out the things that they don't like about it--maybe it's too harsh or maybe they would like a taller head tube, or whatever makes the frame not perfect--and Garrett and Conor will start with their current frame, and adjust from there to get to where the customer wants to go.
Once geometry and tubing are agreed upon, Vendetta makes a layout for each frame--the customer keeps the layout once the frame is done--and starts assembling the tubing and lugs. When they are satisfied that the everything is aligned right, they use pins--either bronze or stainless steel, depending on the finish and tube type--to hold everything in place until the final brazing is done, rather using a jig. If you look at the image below, you'll see the holes in the lugs where the pins will go.
This actually does a few things that benefit the frame. First, it locates the tubes and lugs and keeps them from moving while the frame is relocated from the custom built assembly table to the brazing stand. Second, by keeping the frame out of jig during brazing, this method helps to minimize residual stresses that can build up as the frame is heated and cooled while clamped rigidly. Third, they can apply the heat to the joint better, without the jig getting the way.
Of course, after the brazing process, the frames are checked thoroughly for alignment adjusted if needed.
Usually, custom frames are finished far better than production frames, and Vendetta's are no different. The paint and lugs are works of art. As an option Vendetta offers jewel-like hand polished stainless steel lugs. The lugs start off rough--they are investment cast--and, starting with a fairly rough file, they smooth and shape the lugs with finer and finer files and sandpaper until they are left with the lugs like those below.


Not only do they polish standard lugs, but will carve the lugs to be aesthetically pleasing, too.

Really, the sky is the limit. Pretty much, whatever you can think of, they can built it. Want an integrated rack? You got it. Custom lugged stem? No problem.
If you are looking for a frame that is unique, if you aren't satisfied with name brand stuff, or if you are looking for a ridable work of art, check out Vendetta. They build one bike at a time, and make sure that it shows.
Garrett and Conor, thanks for taking the time to meet with me. It was fun.
MTBR did a nice interview of Garrett at NAHBS. Check it out on YouTube here.